$fn = $preview ? 32 : 64; *rotate([0, -90, -90]) import("/home/nettika/Downloads/8_Track.STL"); *translate([0, 98.6, 21.8]) rotate([-90, 0, -90]) import("/home/nettika/Downloads/Track_Lid.STL"); cartridge_length = 133; cartridge_width = 102; cartridge_height = 21; wedge_width = 6; wedge_depth = 16; track_inset = 6; foot_inset = 8; gap_height = 1; gap_depth = 0.3; gap_elevation = 9; module base_body() { minkowski() { translate([0, 0, 1]) linear_extrude(cartridge_height - 2) offset(-1) footprint(); sphere(1); } translate([wedge_depth-8, 0, cartridge_height]) { translate([0, track_inset]) track(cartridge_length-wedge_depth+4); translate([0, cartridge_width-track_inset]) track(cartridge_length-wedge_depth+4); } translate([wedge_depth, foot_inset, -0.5]) foot(); translate([wedge_depth, cartridge_width-foot_inset, -0.5]) foot(); } module track(l, r=1, taper=12) rotate([0, 90, 0]) { cylinder(r1=0, r2=r, h=taper); translate([0, 0, taper]) cylinder(r=r, h=l-2*taper); translate([0, 0, l-taper]) cylinder(r1=r, r2=0, h=taper); } module foot(w=2.5) { cube([cartridge_length-wedge_depth-2, w, 2]); translate([cartridge_length-wedge_depth-2, w, 1]) rotate([90, 90]) cylinder(r=1, h=w); translate([0, w, 1]) rotate([90, 90]) cylinder(r=1, h=w); } color("salmon") difference() { base_body(); let(inset=2, d=6/*13*/) { translate([0, 0, inset]) { translate([0, 14]) cube([d, 20, cartridge_height-inset*2]); translate([0, 40]) cube([d, 22, cartridge_height-inset*2]); } } translate([0, 0, gap_elevation-(gap_height/2)]) linear_extrude(cartridge_height-gap_elevation+gap_height) { for(i=[0:2.5:12.5]) { polygon([ [cartridge_length-5-i, 0], [cartridge_length-5-i, 1+gap_depth], [cartridge_length-7.5-i, gap_depth], [cartridge_length-7.5-i, 0] ]); polygon([ [cartridge_length-5-i, cartridge_width], [cartridge_length-5-i, cartridge_width-1-gap_depth], [cartridge_length-7.5-i, cartridge_width-gap_depth], [cartridge_length-7.5-i, cartridge_width] ]); } } translate([0, 0, gap_elevation-(gap_height/2)]) linear_extrude(gap_height) { difference() { offset(10) footprint(); offset(-gap_depth) footprint(); } } translate([0, 0, -gap_height/2 - 2]) linear_extrude(gap_elevation+2) translate([53, cartridge_width-7]) rotate(45) offset(3) square([16, 16]); } color("teal") let(h=6.4) { translate([12, 79.5, (cartridge_height-h)/2]) cylinder(r=10, h); translate([2, 14, (cartridge_height-h)/2]) cube([10, 65.5, h]); } module footprint() { difference() { polygon([ [0, wedge_width], [0, cartridge_width - wedge_width], [wedge_depth, cartridge_width], [cartridge_length, cartridge_width], [cartridge_length, 0], [wedge_depth, 0], ]); let(r=4) { translate([cartridge_length - r, 0]) { translate([0, r]) fillet(r, a1=90, a2=180); translate([0, cartridge_width - r]) fillet(r, a1=0, a2=90); } } let(m=wedge_width/wedge_depth, r=20) { translate([wedge_depth + r * tan(atan(m)/2), 0]) { translate([0, r]) fillet(r, a1=180, a2=180+atan(m)); translate([0, cartridge_width - r]) fillet(r, a1=0, a2=-atan(m)); } } let(m=wedge_depth/wedge_width, r=5) { translate([r, 0]) { translate([0, wedge_width + r * tan(atan(m)/2)]) fillet(r, a1=180+atan(1/m), a2=270); translate([0, cartridge_width - wedge_width - r * tan(atan(m)/2)]) fillet(r, a1=270, a2=360-atan(1/m)); } } translate([-8, 76]) circle(r=12); } } module fillet(r, d, a1=0, a2=360, p=10) { difference() { polygon([ [0, 0], each [for (a=[a1:a2]) [p * sin(a) * r, p * cos(a) * r]], ]); circle(r, d); } }